天然二水(shui)石(shi)(shi)膏(gao)(gao)(CaSO4·2H2O)又稱為生石(shi)(shi)膏(gao)(gao),經過煅(duan)燒(shao)、磨細可(ke)得(de)β型(xing)(xing)半水(shui)石(shi)(shi)膏(gao)(gao)(CaSO4·1/2H2O),即建(jian)(jian)筑石(shi)(shi)膏(gao)(gao),又稱熟石(shi)(shi)膏(gao)(gao)、灰(hui)泥(ni)。若煅(duan)燒(shao)溫度(du)為190 °C可(ke)得(de)模型(xing)(xing)石(shi)(shi)膏(gao)(gao),其細度(du)和(he)白度(du)均(jun)比建(jian)(jian)筑石(shi)(shi)膏(gao)(gao)高(gao)。若將生石(shi)(shi)膏(gao)(gao)在400-500 °C或高(gao)于800 °C下煅(duan)燒(shao),即得(de)地板(ban)石(shi)(shi)膏(gao)(gao),其凝結、硬化較慢,但(dan)硬化后強(qiang)度(du)、耐磨性和(he)耐水(shui)性均(jun)較普通建(jian)(jian)筑石(shi)(shi)膏(gao)(gao)為好(hao)。通常(chang)為白色(se)、無(wu)色(se),無(wu)色(se)透(tou)明晶體(ti)稱為透(tou)石(shi)(shi)膏(gao)(gao),有時因含雜質而成灰(hui)、淺黃、淺褐等色(se)。
石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)屬單斜晶(jing)(jing)系,解理度(du)很(hen)(hen)高,容易裂開成薄片(pian)(pian)。將石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)加熱100~200°C,失去(qu)部分(fen)結(jie)晶(jing)(jing)水(shui)(shui)(shui),可(ke)(ke)得到半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。 α型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)結(jie)晶(jing)(jing)良好(hao)、堅(jian)實; β型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)是(shi)(shi)片(pian)(pian)狀并(bing)有(you)裂紋的晶(jing)(jing)體,結(jie)晶(jing)(jing)很(hen)(hen)細(xi),比表面積(ji)比 α型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)大得多。生產石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)品(pin)(pin)時(shi), α型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)比 β型需水(shui)(shui)(shui)量少(shao),制(zhi)(zhi)品(pin)(pin)有(you)較(jiao)高的密實度(du)和(he)強度(du)。通常用蒸壓釜在飽和(he)蒸汽介質中(zhong)蒸煉(lian)而成的是(shi)(shi) α型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),也(ye)稱(cheng)(cheng)高強石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao);用炒鍋或回轉窯敞(chang)開裝置煅煉(lian)而成的是(shi)(shi)β型半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao),亦即建(jian)筑(zhu)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。半(ban)(ban)水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)與水(shui)(shui)(shui)拌和(he)的漿體重新形成二水(shui)(shui)(shui)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)、在干燥過程中(zhong)迅速凝(ning)結(jie)硬化而獲得強度(du),但(dan)遇水(shui)(shui)(shui)則軟化。石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)是(shi)(shi)生產石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠凝(ning)材料和(he)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)建(jian)筑(zhu)制(zhi)(zhi)品(pin)(pin)的主要原料,也(ye)是(shi)(shi)硅酸鹽水(shui)(shui)(shui)泥(ni)的緩凝(ning)劑(ji)(ji)。石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)經600~800°C煅燒(shao)(shao)后(hou),加入少(shao)量石(shi)(shi)(shi)灰等催化劑(ji)(ji)共同磨(mo)細(xi),可(ke)(ke)以得到硬石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠結(jie)料(也(ye)稱(cheng)(cheng)金氏(shi)膠結(jie)料);經900~1000°C煅燒(shao)(shao)并(bing)磨(mo)細(xi),可(ke)(ke)以得到高溫(wen)煅燒(shao)(shao)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)。用這兩種石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)得的制(zhi)(zhi)品(pin)(pin),強度(du)高于建(jian)筑(zhu)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)制(zhi)(zhi)品(pin)(pin),而且硬石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)膠結(jie)料有(you)較(jiao)好(hao)的隔熱性,高溫(wen)煅燒(shao)(shao)石(shi)(shi)(shi)膏(gao)(gao)(gao)(gao)有(you)較(jiao)好(hao)的耐磨(mo)性和(he)抗水(shui)(shui)(shui)性。
目前,我們公司可設計生(sheng)產(chan)數十種規(gui)格的生(sheng)產(chan)線,并能根據用戶的不(bu)同需求量身定做不(bu)同生(sheng)產(chan)工藝(yi)的生(sheng)產(chan)線。
階段
石膏粉生產線采用(yong)國內成熟先(xian)進的(de)工藝設(she)備,如立式(shi)磨粉機(ji)、沸(fei)騰爐等。 |
階段
破碎機將大尺寸(cun)的石(shi)膏礦(kuang)石(shi)破碎成小于30mm的小塊顆粒(li),輸送磨機進(jin)行粉磨; |
第(di)三階段
選粉(fen)(fen)機(ji)將粉(fen)(fen)磨(mo)后達到產品所需細度的石(shi)膏生粉(fen)(fen)送入沸騰(teng)爐進行煅(duan)燒,其(qi)余部(bu)分返回磨(mo)機(ji)進行再次粉(fen)(fen)磨(mo)直合格。沸騰(teng)爐是建筑石(shi)膏煅(duan)燒設備(bei)(bei)中(zhong)在我國應用廣的設備(bei)(bei),該設備(bei)(bei)結構簡單,操作(zuo)方(fang)便(bian)。 |
第四階段(duan)
煅燒后(hou)的合格石膏(gao)粉送(song)入(ru)熟料倉儲存或送(song)入(ru)制品(pin)車間(jian)使用。 |
我公司設(she)計的石膏粉(fen)生產(chan)線采(cai)用國內(nei)成熟先進(jin)的工藝設(she)備(bei)(bei),如歐(ou)版(ban)T形(xing)磨等(deng)。歐(ou)版(ban)T形(xing)磨是建筑石膏煅燒設(she)備(bei)(bei)中(zhong)在(zai)我國應用廣的設(she)備(bei)(bei)。結構簡單、小(xiao)巧、生產(chan)能力(li)大 設(she)備(bei)(bei)結構緊(jin)湊、不易損壞(huai)、占地面積小(xiao)、耗(hao)損低操作方便。
新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)具有(you)輕質、高(gao)強度、保(bao)溫(wen)(wen)、節(jie)能(neng)、節(jie)土、裝(zhuang)飾等優(you)良特(te)性(xing)(xing)。采用(yong)(yong)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)不(bu)但(dan)(dan)使房(fang)屋功能(neng)大大改善(shan),還可以(yi)使建(jian)(jian)筑(zhu)物內(nei)外更(geng)具現(xian)代氣息,滿足人們的(de)(de)審美要求。新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)的(de)(de)性(xing)(xing)能(neng)和(he)(he)功用(yong)(yong)各不(bu)相(xiang)同(tong),生(sheng)產(chan)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)產(chan)品(pin)(pin)的(de)(de)原(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)及工藝方(fang)法也各不(bu)相(xiang)同(tong)。有(you)的(de)(de)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)可以(yi)顯著減(jian)輕建(jian)(jian)筑(zhu)物自重,為(wei)推(tui)廣輕型(xing)(xing)(xing)(xing)建(jian)(jian)筑(zhu)結構創造了條件,大大加快了建(jian)(jian)房(fang)速(su)度。有(you)的(de)(de)品(pin)(pin)種(zhong)重在(zai)花色,如(ru)裝(zhuang)飾裝(zhuang)修材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao);有(you)的(de)(de)品(pin)(pin)種(zhong)重在(zai)功能(neng),如(ru)保(bao)溫(wen)(wen)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao);有(you)的(de)(de)則通過深(shen)加工衍生(sheng)出(chu)多(duo)個品(pin)(pin)種(zhong),如(ru)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)等。以(yi)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)為(wei)例。目(mu)前新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)有(you)幾(ji)十(shi)個品(pin)(pin)種(zhong),其中(zhong)紙面石膏板(ban)、玻璃(li)纖維(wei)增強水泥(ni)(GRC)板(ban)、無石棉硅鈣板(ban)是目(mu)前中(zhong)國生(sheng)產(chan)量、應用(yong)(yong)普(pu)遍的(de)(de)三(san)(san)種(zhong)新(xin)(xin)型(xing)(xing)(xing)(xing)建(jian)(jian)筑(zhu)板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)。這(zhe)三(san)(san)種(zhong)板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)不(bu)但(dan)(dan)所采用(yong)(yong)的(de)(de)原(yuan)料(liao)(liao)(liao)(liao)不(bu)同(tong),生(sheng)產(chan)工藝不(bu)同(tong),其性(xing)(xing)能(neng)和(he)(he)功用(yong)(yong)也不(bu)同(tong)。它(ta)們所用(yong)(yong)的(de)(de)原(yuan)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)均為(wei)非金屬材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)而且很容易得到,采用(yong)(yong)它(ta)們作為(wei)原(yuan)始板(ban)材(cai)(cai)(cai)(cai)(cai)(cai)(cai),再分別配上(shang)防滲、保(bao)溫(wen)(wen)、防火等功能(neng)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao),采用(yong)(yong)復合(he)技術,可生(sheng)產(chan)出(chu)各種(zhong)輕質和(he)(he)性(xing)(xing)能(neng)優(you)越的(de)(de)新(xin)(xin)型(xing)(xing)(xing)(xing)墻體(ti)材(cai)(cai)(cai)(cai)(cai)(cai)(cai)料(liao)(liao)(liao)(liao)。